
GP/NAV and AX: Post upgrade analysis of cost savings and performance
The most expensive ERP decision is not the one you make; it is the one you postpone. For over two decades, Enterprise Resource Planning (ERP...
Your legacy ERP is costing you more than you realize. Right now, this very second, it delays production, hides supplier issues until they escalate, and makes your team waste hours searching for basic information across disconnected systems. As you manually compile reports, your competitors leverage real-time data to move faster and gain a market edge.
This guide is for you: the CEO determined to accelerate growth, the CFO facing unpredictable costs, the COO dealing with production delays and inventory headaches, and the CIO stuck with a patchwork of clunky, disconnected systems.
Chances are, you are overdue for an upgrade to your business: Microsoft Dynamics 365 for manufacturing.
Dynamics 365 serves as the command center for your factory, providing a modern, cloud-based suite that integrates finance, production, supply chain, sales, and service. Built on top of the Microsoft Cloud for Manufacturing, it connects all the moving parts of your operation into a single, smarter system.
At its core, you’ll find the following.
According to IDC, manufacturers using Dynamics 365 experienced an 85% reduction in unplanned asset downtime, resulting in nearly $7 million in annual revenue losses avoided per organization.
When every department works from the same real-time data, operations undergo a massive transformation. Sales teams commit to what can be delivered. Production schedules align with actual demand. Procurement orders arrive exactly when needed. The entire organization moves with precision.
Microsoft Dynamics 365 brings this to life by connecting every piece of operations into one intelligent system. Sales, production, finance, procurement, and supply chain teams work from a unified data source, making decisions that reinforce one another.
Here is what it looks like in practice:
A customer places a large order. Instantly, Dynamics 365 reserves the required materials, creates work orders, adjusts the production schedule, and updates finance with projected revenue, all without a single manual trigger.
Production managers view live dashboards that track machine availability, work-in-progress, and supplier updates. Procurement gets auto-alerts for reorders based on actual consumption patterns. Finance monitors margins and costs in real time, spotting variances before they become problems.
The outcome? Faster workflows, sharper decisions, and fewer surprises.
What if you could walk into your plant and instantly see live status updates on orders, machines, and production lines, not delayed or filtered, but in real time? Manufacturers that leverage Dynamics 365 Supply Chain Management (formerly Dynamics AX or D365 F&O) have this capability. They also have powerful tools, such as the Inventory Visibility microservice, which is powered by AI-based control towers.
With integrated IoT sensors, warehouse systems, supplier platforms, and unified dashboards, your operation begins to anticipate problems. That is the precision of a smart factory, powered by data.
While your competitors are still scheduling maintenance based on calendars and hoping for the best, Dynamics 365 ERP’s AI-driven insights are predicting equipment failures weeks in advance.
Machine learning algorithms analyze vibration patterns, temperature fluctuations, and performance metrics to identify problems in their earliest stages. Instead of costly emergency repairs and unplanned downtime, you receive scheduled maintenance windows that align with your production schedule, ensuring optimal performance.
If 2020 taught us anything, it is that supply chains built on spreadsheets and prayers do not survive disruption. While many manufacturers scrambled to understand their supplier dependencies, companies with integrated Microsoft Dynamics 365 for Supply Chain Management (formerly Dynamics 365 Finance and Operations) were already adapting.
Smooth supply chain integration means the system talks directly to suppliers, automatically adjusts orders based on real-time demand, and identifies alternative sourcing options before shortages impact production. When disruption hits—and it will—you will not just survive the storm; you will use it to gain market share from less prepared competitors.
The platform’s AI-driven insights continually optimize your supply chain by factoring in seasonal demand patterns, supplier performance trends, and cost fluctuations. This means that decisions are proactive and strategic, rather than reactive and frantic.
Innovative manufacturers think beyond today’s problems. Dynamics 365 provides them the flexibility to scale without rewriting the rules every time they expand. Unlike legacy systems that creak under pressure, the platform is built to absorb complexity without compromising control. Whether you add new facilities, integrate acquisitions, or enter new markets, it keeps operations simple, visibility intact, and profitability on track, no matter how fast you grow.
Benefit | Dynamics 365 Features That Support It |
Connected Manufacturing | Inventory Visibility, Common Data Model, Power BI, Azure IoT |
Real‑Time Manufacturing Insight | Real‑Time Dashboards, Alerts, Azure IoT Integration |
Predictive Maintenance | Asset Management, AI‑Driven Alerts, Automated Work Orders |
Supply Chain Resilience | Demand Sensing, Control Tower Blocks, Inventory Visibility Tools |
Scalable Manufacturing Systems | Capacity Planning, Multi‑Site Coordination, Global Configuration |
Here is something most manufacturers discover the hard way: rolling out Dynamics 365 ERP is not a DIY project. Buying Microsoft Dynamics 365 is just the first step. The companies that see real results are those that partner with experts who understand both the technology and the challenges of manufacturing operations.
The LevelShift team helps manufacturers implement, customize, and support Microsoft Dynamics 365 for the manufacturing industry. We understand the pressures you face, including complex operations, disconnected systems, and shifting demand, and we know how to address these challenges with the proper setup, done the right way.
We are Microsoft Solutions Partners with one focus: to make sure Dynamics 365 works for manufacturers through every pivot, pressure, and next big move. Are you curious what that looks like for your business? Talk to us.
Yes. Dynamics 365 is designed to accommodate a wide range of manufacturing types. Whether you are producing in batches (discrete) or handling continuous flows (process), its modular setup means you can configure production orders, work centers, process lines, and resource planning to match your specific workflows.
Manufacturers using Dynamics 365 have seen an 85 % reduction in unplanned asset downtime, saving millions annually in productivity loss. With IoT sensors feeding real-time data into AI-powered alerts, issues are detected and addressed long before they become system-breaking failures.
Absolutely. Its Inventory Visibility microservice and control tower features enable you to monitor inventory, orders, and production across factories, warehouses, and regions, all within a single intuitive interface. That means fewer stockouts and more proactive coordination.
Expect real-time KPIs, such as OEE, throughput rates, and machine utilization, at your fingertips. Azure IoT connects sensors and devices to Dynamics 365, while Power BI delivers dynamic dashboards that keep your planning and operations in sync.
Highly scalable. Whether you’re expanding to new locations, navigating mergers and acquisitions (M&A), or adding global entities, Dynamics 365 supports multi-entity deployment, local compliance, shared master data, and unified workflows, all without disrupting your core operations.
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